IBC Reconditioning Systems

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At Challenger Handling, we have designed a range of IBC reconditioning systems to suit a variety of needs. All our equipment is manufacturer, installed, and maintained by our team in Hull.

Our specially designed reconditioning systems offer a cost-effective solution for managing the continued use of IBC containers. This range of systems will extend the lifecycle of containers, reducing waste and enabling them to reliably fulfill their role in the transportation and storage of various materials, including chemicals, fuels, lubricants, and more.

Our range has been created to wash, dry, unload, and agitate IBC containers, promoting sustainable manufacturing and distribution practices. Challenger’s equipment can be installed as is or integrated into a wider service system.

Find out more about our different IBC reconditioning units below and contact our team to request a quote.

Used Equipment
SOLD
Metalpress HTP 400 Super Briquetting Press

We have a used briquetting press available for sale.

This Metalpress HTP 400 Super Briquetting Press was initially manufactured by COMAFER Spa. in Italy circa 2003. This briquetting press is 1,370 mm wide by 2,000 mm deep by 1,500 mm high, it has a 0.7 cu.m feed hopper and the total electric motor power is 9.3 kW, 400/3/50 VAC.

It was initially manufactured for aluminium swarf and was making 70 mm diameter by 50 mm long aluminium briquettes at a rates of between 100 and 400 kg per hour when it was taken out of service but it could be used with a wide variety of different materials if required.

The photographs show the machine in its pre-reconditioned state and it will be possible to run material through it in our factory to confirm its’ suitability before paying for it. A copy of the original handbook will be provided.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SALE
Two Brand New Conveyors

Two brand new belt conveyor assemblies.

A total of two brand new heavy duty belt conveyor assemblies are being offered for sale due to a cancelled order generally as detailed below.

One-off swan neck sidewall belt conveyor assembly; – 5,190 mm overall length – 520 mm inside sidewalls – 3 kW,400/3/50 VAC drive – Supports as shown.

One-off reversible belt conveyor assembly:

  • 2,240 mm overall length
  • 600 mm wide plain belt
  • 1.5 kW, 400/3/50 VAC drive
  • Supports as shown

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SALE
SSI 2400 E Shredder
We have a pre-used and stripped down SSI 2400 E shredder available for sale.

This shredder is in need of some TLC and has been stripped down ready for refurbishment or it can be used for spare parts and it is to the following specification:

* 150 kW (200 HP) 400/3/50 VAC electric motor
* 1,015 mm wide by 1,525 mm long cutting chamber in addition to main gearbox
* Regianna planetary gear reducer
* 38 mm (1.5”) nominally thick worn cutter set
* The shredder head module will weigh approximately 8,100 kg when rebuilt
* Breaker bar assembly
* Please note that the control panel, clutch, hopper and support stand will need to be replaced

This shredder comes with a O & M handbook, spare parts list and was originally manufactured in circa October 2000.
Used Equipment
SALE
Glass Recycling Equipment

CHALLENGER AUTOMATIC GLASS BOTTLE PULVERISING SYSTEM

System includes:

  • Automatic system added in 2016
  • Auto bin tipper for 240L or 360L wheely bins
  • Bin tipper in safety interlocked cage
  • Steel slat belt feed conveyor to a Krysteline GP-100 pulverisor
  • GP-100 transforms flat and mixed glass into sharp free cullet
  • Cullet is discharged on to a steel slat belt discharge conveyor.
  • Up to 6000kg per day capacity

Can be seen in operation.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SOLD
Drum Cabinet Washer

A Challenger Handling Ltd manufactured drum cabinet washer for sale for internally cleaning drums / containers up to 205 litre capacity.

The machine consists of a cold-water recirculated wash (Wash detergent can be added) on the RHS loading position and a fresh cold-water rinse on the LHS loading position. Either 2 smaller drums / containers or one larger drum / container can be positioned at each loading station.

The recirculated water holding tank, freshwater rinse tank, enclosure and interconnecting pipework are all manufactured from grade 304 stainless steel.

Operation is from the local control panel included and allow the following functions:

  • Start, Stop and E-stop
  • Adjustable wash timer
  • Selectable front jet / back jet (2 or 4 containers)
  • Selectable wash only, rinse only or wash and rinse cycles.

All operations are controlled by the pumps and process valves mounted to the rear of the machine.

Manufactured in 2017, this machine offers great value for money and is available sold as seen for £12,800 NET.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SOLD
Challenger Rotary Dust Extraction Screen

A used Challenger Rotary Dust extraction screen. This machine consists of a standard Challenger (circa 2008) rotary dust extraction screen with an integrated dust auger.

This machine has been developed to provide the effective removal of dust and small debris from bulk products such as wood shavings, straw, hay, shredded paper, plastics, foodstuffs, etc.

Screen Dimensions – 1,380 mm inside diameter x 4,000 mm long.

Support Structure – Heavy duty mild steel angled to assist material flow.

Electric Motor Drives – Three–off 2.2 kW, 400/3/50 VAC (2-off screen & 1-off dust auger).

Machine Mass – Approximately 3.0 Tonnes.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SOLD
Baler with Form, Fill & Seal w/ Bulk Hopper

This automatic machinery consists of a standard Challenger (circa 2007) baler with integrated weigh hopper, load, compress, door and eject hydraulic functions and local operator control panel. The baler is supplied with a 2x 30-kW hydraulic power pack and all interconnecting hoses.

The baler is coupled to a Challenger form, fill and seal bale packaging unit with all pneumatic valves, interconnecting hoses and electric cabling.

The twin screw hopper feeder is supplied with high- and low-level switches to maintain constant material flow. The screws are powered by 2x 3.0kw geared motors which are invertor driven to provide a controlled metred feed to the baler weigh hopper.

The baler and form, fill and seal and twin-screw feeder are controlled from the HMI touch screen panel provided with full operator adjustability.

The system was originally designed to be capable of producing a nominal 20kg Woodshavings bale at a rate of up to 180 bales per hour.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SOLD
Simon Eggleston Manufactured Bale Breaker

This machinery consists of a stand-alone bale breaker manufactured by Simon Eggleston (pre 2008) with integrated outfeed conveyor.

This machine has been developed to break down large bulk bales into loose material for further processing.

The breaking is provided by three rotary drums powered by an electric drive and pulley system. The machine is fully mild steel construction and has an integrated cross transfer outfeed conveyor.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SOLD
Ken Mills Animal Bedding Baling System

This system consists of a Ken Mills manufactured baler supplied with dust extraction system and complete with dust bag collection station.

The system has predominately been used for the baling of shredded teabag material and is therefore supplied with the hand fed shredding unit as shown in the photo below. The Material is delivered to the baler inlet by the fan located on the top of the machine via the ducting arrangement shown.

The baler is supplied with a local control panel as shown and is complete with a hydraulic power pack and with all interconnecting hoses. The baler is currently producing 14kg nominal bales of teabag material but would be suitable for baler other products.

Nominal bale dimensions are – 305mm wide x 470mm high x 600mm long.

All interested parties please contact: sales@challenger-group.co.uk

Used Equipment
SOLD
Ken Mills 3KG Manual Baler

This semi-automatic machine consists of a Ken Mills manufactured petpack baler with integrated manual weigh scale, vertical compression and horizontal eject functions.

The baler is supplied with a local control panel as shown below and a hydraulic power pack with all interconnecting hoses.

The semi-automatic Pet Pack baler utilises a simple control system:

  1. Operators weigh the material on an integral weigh scale before sweeping the material into the hinged bale chamber door.
  2. The door is closed and the machine which triggers the vertical compression and automatic eject.
  3. The eject pushes the bale held in the bale chute out into a pre-formed bag.
  4. Whilst the compress and eject functions are in operation the operator will be weighing the next batch of material and therefore providing a continuous flow of bales.

Nominal internal chute dimensions are – 180mm wide x 260mm high x 450mm long.

Capable of producing 3 to 4 bales per minute.

All interested parties please contact: sales@challenger-group.co.uk

Automatic IBC Drying System

The Automatic IBC Drying machine is designed to be loaded from one end before automatically transferring IBCs between each processing station. The pneumatic walking beam system provides the automatic transfer of IBCs.

The movement will only take place once an IBC is position, and a container is discharged at each transfer point. The system operates from the control panel supplied with the facility to amend process time as required.

A variable pneumatic timer is incorporated to control the dwell time at the five drying stages, with up to five minutes delay, ensuring optimum drying results. When this timer is up, an air operated alarm will sound briefly.

A galvanised steel manifold directs hot air to each of the air nozzles.

Additional line options include:

  • Infeed and outfeed conveyors and hoists.
  • Tilt stations for inspection and/or vacuuming.
  • Operator platforms and walkways.
  • Heat exchangers and fans

Automatic IBC Washer

The Challenger Automatic IBC Wash System is designed to wash, drain and rinse used IBC containers internally and externally.
Our walking beam conveyor system ensures precise container alignment at all of the treatment stations. The system is built up from 5 modular sections which can be easily expanded to incorporate additional equipment in the future.

IBC Mixer Agitator

IBC mixers are ideal solutions for products that need to be agitated before use in order to obtain homogeneous consistency, particularly for liquids prone to phase separation. These mixers are designed for IBC containers with 1,000 litres nominal capacity and ≥Dn150 filling openings.
Used for agitating, homogenizing and dissolving. ATEX certification is available on request.

IBC Reconditioning Line Specification

The Challenger Drumtech IBC Reprocessing Line is designed to wash, rinse and dry used IBC containers for reuse as a usable package. Generally the containers are transferred between stations by hand.
This system features 8 stages which are outlined in the Line Specification Brochure.

IBC Unloading Station

The IBC Unloading Station has been designed for central supply of production machinery with liquids, delivered in Intermediate Bulk Containers (IBC).

Basic Applications include unloading liquids delivered in IBC units, storage under controlled conditions, and transferring liquids to production machinery.

The system features:

  • Operator platform.
  • IBC Dock with a special spring–tilted ramp.
  • Intermediate Tanks - standard capacity of 1500L. Steel or plastic.
  • Ultrasonic or Immersion Level Sensors.
  • Manometers: Vacuum gauges or pressure switches.
  • Pumps: screw pumps, gear pumps, membrane pumps with mechanical sealing or hermetically sealed with magnetic coupling.
  • PLC Control via a Siemens S7-1200 controller. Other control systems can be supplied if required.
  • Valves: manual or pneumatic.
  • Filters.
  • Mixers.
  • Drip Trays.
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